Manufacturing Process Equipments
Manufacturing Process Equipments
JAE India is a leading manufacturer of top-quality process equipment, catering to a diverse range of industries. We offer a comprehensive portfolio of pressure vessels and process equipment designed to optimize performance and efficiency within your specific application.
JAE India: Your One-Stop Shop for High-Performance Process Control Equipment
At Jay Ambe Enterprises, we understand the critical role that efficient pollution control equipment plays in environmental protection and responsible industrial practices.
Pressure Vessels (Jacketed)
Precise Temperature Control: Jacketed pressure vessels are ideal for processes requiring precise temperature control. JAE India manufactures custom-designed jacketed vessels with an outer jacket surrounding the main vessel. This allows for the circulation of a heating or cooling medium (steam, water, or other fluids) through the jacket, enabling efficient temperature regulation within the vessel.
Material Selection for Strength & Durability: We utilize high-grade materials like carbon steel or stainless steel (304, 316L) to ensure pressure integrity and resistance to the specific chemicals used in your process. These vessels adhere to stringent ASME Boiler and Pressure Vessel Code (BPVC) standards for safety and reliability.
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Heat Exchangers
Optimizing Heat Transfer Efficiency: JAE India offers various heat exchanger designs to suit your specific needs, maximizing heat transfer efficiency within your process. Our options include:
Shell and Tube Heat Exchangers: The most common type, featuring a shell containing tubes through which one fluid flows. Another fluid flows around the tubes in the shell, facilitating heat transfer between the two fluids. JAE India offers customization options like tube material (stainless steel, admiralty brass, titanium), tube bundle design (U-tube, hairpin), and shell material (carbon steel, stainless steel) to optimize performance for your application.
Plate Heat Exchangers: Compact and efficient, plate heat exchangers utilize gasketed plates to create a large surface area for heat transfer between fluids. Material selection includes stainless steel or special alloys like Hastelloy for high-temperature or corrosive applications. Gasket material is chosen based on chemical compatibility and operating temperatures. Plate configuration (chevron, dimpled) is also optimized for heat transfer and pressure drop.
Columns
Efficient Separation Processes: Columns are vertical vessels used for separation processes like distillation or absorption commonly employed in various industries. JAE India manufactures columns in various sizes and configurations, with internal packing materials (if required) to optimize separation efficiency. Material selection depends on the specific chemicals being processed and operating conditions. We offer options like carbon steel, stainless steel, or FRP (Fiberglass Reinforced Plastic) depending on the application. Column design considers factors like diameter & height based on the desired throughput and separation efficiency, and pressure rating to withstand the operating pressure within the column.
Stirrers
Ensuring Homogenous Mixing: Stirrers ensure homogenous mixing of liquids within reactors and storage tanks. JAE India offers various stirrer designs to achieve the desired mixing intensity, including:
Top-Mounted Stirrers: Driven by a motor located above the vessel and suitable for most mixing applications.
Bottom-Mounted Stirrers: Ideal for large tanks or applications requiring high shear mixing, positioned at the bottom of the vessel for efficient mixing.
Stirrer selection considers factors like the desired mixing intensity, tank size and geometry, and the viscosity of the liquids being mixed. Our materials of construction include stainless steel for most applications or special alloys for handling corrosive or abrasive liquids. Shaft design & material are chosen to handle the specific torque requirements and operating conditions. Speed control & gearboxes are available to achieve the desired mixing intensity.
Reactors
Facilitating Chemical Reactions: Reactors are vessels where controlled chemical reactions take place within your process. JAE India manufactures reactors in various sizes and configurations to accommodate diverse reaction processes. They can be equipped with internal heating/cooling coils, stirrers, and various inlets/outlets to optimize reaction efficiency. Material selection considers factors like the specific chemicals involved, operating temperature, and pressure requirements. We offer options like stainless steel, Hastelloy, or other corrosion-resistant alloys as needed.
Storage Tanks
Secure and reliable storage of process fluids, raw materials, and finished products is crucial for any industrial operation. JAE India manufactures storage tanks in various sizes and configurations, from simple horizontal tanks to large vertical storage vessels. Material selection considers factors like the stored material’s compatibility, capacity requirements, and environmental factors. We offer options like carbon steel, stainless steel, or FRP depending on the application. For applications involving corrosive or abrasive materials, JAE India offers tanks with internal linings or coatings to enhance durability and prevent contamination. Mixing within storage tanks can be crucial for certain applications, and we can integrate various agitator systems as needed. Level indicators and instrumentation are also available to ensure proper monitoring and control.